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Hey everyone. In this video guys, I'm
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going to be showing you how you can
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create a threeaxis milling program in
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Katillaa. Okay, let's get started. In
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this video guys, I'm going to be showing
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you how you can create the machining
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program of this piece. Okay, so the
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yellow piece is the stock and the white
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piece is the part to get at the end of
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the machining program. Okay. So in this
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case, we're going to be doing a drilling
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here, pocketing, facing, and contouring
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these four operations. Okay. So I repeat
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again, drilling, contouring, pocketing,
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and facing. So the first one will be
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facing, the second one will be
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pocketing, the third one will be
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drilling, and the fourth one will be
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contour. Okay? To create a contour here.
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So let's get started. So the first thing
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that you need to do here to get this
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assembly. So you can download this
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assembly using the link mentioned in
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description box below and also at the
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end of the video you can download this
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machining program using also the link
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mentioned in description box below.
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Okay. Now the first thing that you need
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to do here after opening this assembly
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in your katillaa is to go to start then
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you go to machining then advanced
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So I often use this advanced machining
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workbench because I find here all the
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icons that I need, all the commands that
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I need for the milling operations,
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right? So the first thing that you need
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to do here is to click on this plus
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signs. Okay, like this. Okay, next you
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double click on the part operation. Then
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you go to this first icon called
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machine. Okay, great. Next you go to the
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numerical control and for the pro
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processor you change it to fenug let's
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say fenuk 11m okay and for the NC data
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type change it from apt to ISO then you
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click on okay great nice then you go to
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the second command called reference
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mashing axis system okay then you click
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on this point then you choose this point
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okay so as you can see here we have x y
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and z okay then You click on okay. Now
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you go to the collisions checking tab.
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You check this option activate
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collisions checking. Then also on
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geometries you click on on design part.
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Then on fixtures also. Okay. So you make
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sure that all these options are enabled.
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Then you come back to geometry. Now in
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this case we're going to be clicking or
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selecting the part and the stock. So you
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click here to select the part. So we go
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to the piece the part body of the piece.
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Double click as you can see here the
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part or the piece is selected and here
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for the stock I click here. Then I go to
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the part body of the stock. Then as you
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can see here both of these are selected.
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We have a piece here and a stock. Now
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you click on okay. Next you go to the
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plus sign. You make a simple click here.
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Then the first operation will be facing.
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Right? So simple click here then you go
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to insert mashing operations prismatic
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mashing operations then you go to facing
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right. Okay. Now you click here to
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select the top face of the stock. Then
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you click here to select the top face of
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now you remove this contour. This is the
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contour of the piece. And we need to
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select the contour of the stock. Okay.
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like this. 1 2 3 and four. Then you
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click on okay like this. Right. Great.
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You go to the first tab. You can change
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it to from inward ilico to let's say one
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way. Okay. Here everything is okay. Now
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the tool that you need to do the facing
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operation will be the first one like
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this. We're going to be changing the
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corner radius to zero like this. Okay.
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Now, we're gonna jump to this tab and
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change the feed rate to 3,000 like this.
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I'm going to copy this value. And I'm
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going to paste it here and here for the
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retract and also for the finishing.
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Okay. Now, we're going to jump to the
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last tab, which is the macros. Right.
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So, here I'm going to activate the
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approach macro and the retract.
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Okay. So here I'm going to add let's say
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approach macro and for the retract I'm
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going to add let's say 30 mm. Right? So
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if you want to add like let's say two
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route levels and one finish level you
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can do it. So we come back here to the
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first tab then you go to axial number of
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levels will be like let's say two
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levels. Okay. And I'm going to change
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the mode to maximum depth of cuts. I'm
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going to add here two. And like we have
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two cuts of 2 mm each. So we have four.
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And we have 1 mm left because the
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distance between the top of the stock
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and the top of the piece is 5 mm. So I'm
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going to go to finishing
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and I'm going to add here one. Right. So
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if I click replay. Okay. So now I'm
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going to go and click on the tool path
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replay. Okay. But before we do that, we
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need to add an approach and retract for
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the levels for the two route levels and
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for the finish level also. Right? And to
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do this, I'm going to go and add like
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return between level retract
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return between level approach like this.
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Okay. And for the finish also return
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finish pass like this and return
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finish pass approach like this. Okay. So
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I'm going to go and click on this icon
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and I'm going to go and check if the
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collisions. Okay. So this option is
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enabled. Stop collisions. Okay. So if we
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detect a collision the the simulation
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will be stopped. Okay. So okay then we
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we good. Okay. So if you click on
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So as you can see here everything is
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okay. So the first mashing operation is
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okay. Now we're going to pass to the
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second machining operation which is
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pocketing. Okay. So now to create the
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pocket like to do the mashioning of this
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pocket the first thing that you need to
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do here is do one simple click here then
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you go to insert then mashioning
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operations then you go to prismatic
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mashioning operations then you click on
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pocketing okay so now in this case I'm
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going to change the pocket type from
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open pocket to clos it pocket you just
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need to click on open pocket like this
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okay so you click here on the top of the
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pocket to select the top of the piece.
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We need to hide the stock. We're going
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to select the top of the piece. And then
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you click the bottom of the pocket. And
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you click the bottom of the pocket like
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this. Okay. So now we're going to go to
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the first tab. You can change the tool
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path style from outward ilico to inward
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ilico. And also you can select another
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tool path style. Okay. So I'm going to
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keep the outward ilico like this. Then
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I'm going to go to the tool. Then I'm
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going to select the sig option. Then I'm
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going to change the diameter of the body
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to 6 mm like this. Then I'm going to
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change it here 6 mm. You know why?
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Because the radius of this corner is 3
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mm. Okay. Then I'm going to change the
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corner radius to zero. Okay. Now I'm
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going to go to the macro. I'm going to
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activate the approach and retract. I'm
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going to add here a app upro macro of 30
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mm. And I'm going to go and add another
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axial of 30 mm like this. Okay. Now we
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come back here to the first tab. Then we
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go for the actual and we're going to
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change the mode to number of levels. And
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I'm going to change the number of levels
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to let's say two. Okay. Each level we're
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going to cut 5 mm. Okay. Then you click
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on tool path replay. Then you click here
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on the full video. Okay. So this is the
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and then this is the pocketing. Okay. So
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if you click on analyze then you click
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on apply. As you can see here everything
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is okay. It's green. Okay. We did the
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pocketing. Okay. Then you click on
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cancel. Then you click on okay. And
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we're going to see it also here. We're
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going to repeat it. This is the first
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level. And this is the second level. So
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everything is okay, guys. Okay. So now
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we're going to jump to the third
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operation. And to do this, you click
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here. You do one simple click on the
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pocketing. Then you go to insert mashing
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operations. Axial mashing operations.
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Then you go to drilling. Okay. Now you
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click on this line, the top face of the
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stock like this. Then you double click
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here. Then you click on these two lines.
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You choose or you select these holes one
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by one like this. The third one and the
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fourth one. Double click here. Then
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we're going to change the depth from 20
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to let's say 30. Okay. Or 25 as you
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like. Okay. For the macros, I'm going to
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go and activate the approach and
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activate the retract. For the approach,
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I'm going to add here 20 mm.
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And for the retract, I'm going to go and
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cm on 20 mm. Okay. So now here in this
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tab, I'm going to change the feed rate
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from 300 to 30,000. I'm going to do the
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same thing here. And the same value also
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here. Okay. So now here for the third
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tab I'm going to choose this tool and
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I'm going to go first and measure the
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diameter will be 6 mm. Okay. So the tool
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here will be 6 mm and also here 6 mm.
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Okay great. Now we click on the tool
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path replay then the full video. Okay.
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pocketing and the drilling. Okay. So the
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drilling I'm going to do the analyze
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Then as you can see here everything is
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good. Great. Now we're going to pass to
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the fourth mashioning operation which is
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the contour. Okay. So we're going to do
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the contour of this piece. Okay. Okay.
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So now we're going to jump to the last
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mashioning operation in this tutorial.
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We're going to do simple click here.
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Then we go to insert mashioning
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operations, prismatic mashing
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operations. Then I'm going to go to
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profile contouring. Okay,
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great. Now in this case, if you click
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here, we need to select the top face of
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the piece. If you click here, we need to
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select the bottom face of the piece.
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Okay, great. Now I'm going to add an
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offset on the bottom of let's say 3 mm
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for the fixtures or let's say 5 mm.
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Okay, we need to fix like the piece
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here. We need to use like minimum let's
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say 3 mm. Okay, depending on the
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situation, depending on the machine,
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depending on many parameters, the
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material etc. So I'm going to add an
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offset on bottom like 5 mm. Okay, great.
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Now here I'm going to change the tool
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path style from zigzag to one way. And
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here everything is okay. I'm going to
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come back to the first one. I'm going to
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go to step over and for the number of
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levels for actual strategy I'm going to
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use like let's say three number of
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levels. And for each level we going to
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cut 5 mm of material. Okay. I'm going to
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come back here. I'm going to use the
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second tool. and the tool that we need
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to use like 8 mm tool or 10 mm. Okay, in
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this case I'm going to use 8 mm tool.
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I'm going to change the corner radius to
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zero. Then I'm going to go to the last
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tab. I'm going to activate the macro for
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the approach. I'm going to activate here
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like 20 mm and for the retract also 20
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mm. Then I'm going to click here on the
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tool path replay. Then I'm going to
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click on the full video. Okay. Then
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click on play the facing, the pocketing,
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the drilling, and this is the contour.
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Okay. So we need to remove this parts.
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Okay. This parts of the piece. We need
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to remove them. And how to do this? We
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click okay. We come back here to the
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first tab. We go to step over. For the
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radial strategy, we need to add another
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and the distance between the path let's
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say 7 mm then replay
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then we see the full video again if we
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did something right for the piece. Okay.
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So as you can see here everything is
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good right now. Thank you guys for
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watching and do not forget to subscribe
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to catch you next time on the Savvi
14:11
Engineer Academy YouTube channel. By the
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way, you can I repeat again, you can
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download the assembly, disassembly and
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also the machining program using the
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link mentioned in description box below.
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Thanks for watching.
